Smooth gear alter speeding constituted gold equipment installations
A gear lubrication nation while the circumferential speeding of the gear v <12m / s, frequently the big gear teeth engrossed in an oil pool for submerging oil for lubrication. With gear driving lubricator brought in mesh tooth surface, as well flung oil tank wall for cooling off or lubing carriages. Appropriate to cut down the resistivity to the revolution of the gears spur, the controller of the temperature arise of the lubricating oil, gear soaked up in the profoundness of the oil commonly doesn't surpass one tooth; for the low speeding level of the multi-stage transmitting, the uttermost depth of submerging oil shouldn't surpass 1/3 of the big gear radius; For bevel gears, oil submerging profundity of tooth width b 0.5 ˉ 1 times. While the gear circumferential velocity v> 12m / s ought be utilized to spraying lubrication. The supposed injectant lubrication is the lubing oil immediately to a certain pressing is interjected from the nozzle to the gear mesh at a lubrication way.planetal gearboxes
The transmitting lubrication machinery and equipment admitting gear and bearing lubrication. Believing hydrodynamic events, the lubricant pressing viscousness features and the contact body distortion of the three on the ground of constituted pressing lubricant film, the friction surface is classified from the state of lubrication, said elasticated hydrodynamic lubrication. Concording to the elasticated hydrodynamic lubrication hypothesis, the adjoin strain of the nation of lubrication with the tooth surfaces of the tooth surfaces, sliding velocity and direction concerned to the lubing operation. Because the features of the gear transmitting is engaging a shortly time, happen at the same time sliding and roll, the sliding way and sizing are speedily varying, the instant pressing on the unit arena of ??the adjoin surface is really high up, the elasticated distortion. In this cause, the film thickness of the judgement of the efficient lubrication of the gear ratio parameter λ: λ = hmin / σ.
Wherein: Hmin gear while the minimal film heaviness, μm; σ (σ = (σ21 + σ2) 1/2, σ1, σ2, severally for the two friction surface roughness rms, μm) for the two employing gear surface complex roughness, μm.
Concording to the valuate of λ of the exam consequences, the gear lubrication state is separated into three characters: when λ <0.4, in the bound lubrication, the burden is wholly borne by the bound film, tribological belongingses depend upon the fixated surface attributes and lubricator oil.
Bound lubrication between the gear tooth surface more convex peak adjoin, inclined to scratches, adherent (glue) wear. To forbid gears mesh in direct adjoin, the oiliness agent, and utmost pressing agent ought be summed in the basis oil, to better the execution of the lubing oil, the organization of the adsorbate film and the uttermost pressing lubrication film. While 0.4 <λ <3, to a integrated lubrication, with the gain of the valuate of λ, the film bears the load likewise gains the proportion of. When λ = 1, bound film to bear the loading of about 30% of the entire loading, tribological attributes depend upon the firm surface attributes and lubricator oily and viscousness. This lubrication status divergences, some closely to the flexible hydrodynamic lubrication, some closely to the bound lubrication. While λ> 3 ˉ 5 for fluent lubrication, that's a accomplished full-film lubrication, tooth surface was entirely divided from the elastic fluent film, the friction of the tooth surface oil film between the interior molecular detrition, the friction coefficient is little, the burden is borne totally by the oil film tribological features depending upon the lubricator viscosity, the tooth surface fatigue pitting occurs, the chance of damage of the tooth surface veneers, and the abradant wear of the tooth surfaces minimal, this is an idealistic state of lubrication.